Hybrid manufacturing mode
The new energy industry chain combines the characteristics of typical process manufacturing and discrete manufacturing modes. The production process involves powder, fluid, electronics, electrics, structure, assembly, testing and other manufacturing forms, which imposes high requirements for the enterprise’s business management system and manufacturing operation management.
Fast upgrading of new product technology
The fast upgrading of new product technology involves complex product processes and a high degree of equipment automation. The high control requirements for production process require real-time collection of production data, timely response to production anomalies, and real-time monitoring of production efficiency and production quality.
High product quality and safety requirements
Enterprises must build a total quality management system from system quality, R&D quality, supplier quality and process quality to achieve vertical and horizontal total-factor closed-loop management from the upstream and downstream of the supply chain to the whole life cycle of products in operations management.
Collectivization and highly integrated industrial chain
With the explosive growth of enterprise production capacity and the demand for integration of upstream and downstream industrial chains, it’s difficult for the enterprise management level to keep up with the speed of enterprise expansion, resulting in information blocking in operation management of group enterprises and huge waste of decision-making cost.
MES（Manufacturing Operations Managenment）
The system realizes the monitoring, traceability and early warning of production factors and achieves material, workshop and production line management. All kinds of kanban promptly give feedback on production line data to achieve 6M traceability of products and establish a level 5 comprehensive error prevention system; the comprehensive visualized and digital operation management of production data is realized.
WMS（Warehouse Management System）
Optimize warehousing and logistics distribution management to achieve dynamic storage location management; realize real-time data interaction with ERP, WMS and MES; realize the overall optimization of material distribution mode, and electronic and timely information transfer; improve the efficiency of storage operation and optimize the site personnel staffing structure.
QMS（Quality Management System）
Realize whole-process control, monitor the quality problems of materials, semi-finished products and finished products, speed up the processing of quality anomaly events; keep records of production information on materials, processes and personnel; establish two-way traceability between products and components.
IoT（Internet of Terminals）
Realize “STS”, unblock the system data flow and information flow, seamlessly connect the systems, and form the closed-loop management of factory data; realize “MTM”, collect and analyze key equipment data and conduct formula management, and provide data support for capacity improvement and cost reduction.
Improvement of lean material management
According to the SKU of different materials, the management of different granularity is developed, the material achieves 100% bar code fine management, the dynamic storage management is realized, the storage put in-and-put out efficiency is improved by about 40%, and the storage, transportation and loading and unloading personnel are reduced by about 15%.
Improvement of production efficiency
Real-time control of the completion of the production plan can be realized through the production management system. During the production process, the WIP is decreased by about 65%, the capacity increased by about 18%, the production switchover speed increased by about 35%, and the planning operation period decreased by about 4%.
Improvement of quality control capabilities
Through the digital system, the 5M1E all-round control and system fool-proofing and error proof management in the production process are realized. Meanwhile, the traditional paper document search and tracing is broken. Through the system, the forward and backward tracing can be quickly conducted, reducing the occurrence rate of process anomaly by about 42% and customer complaints by about 60%.
Seamless connection of information system and equipment
Fully realize STS and MTM, perfectly solve the problem of no execution control in ERP, greatly reduce personnel staffing; realize paperless operation, equipment connection, real-time acquisition of equipment operation data, real-time monitoring of KPI data, time rate, performance rate, pass rate, OEE, and quality data.
Improvement the audit pass rate of vehicle factory
Comprehensively improve the control ability and management level of materials, production and quality by building a digital intelligent manufacturing factory, and thus improve the customer audit pass rate to 100%, reduce the serious audit nonconformities by about 98%, and general and minor nonconformities by about 65%.
WMS
Warehouse Management System
IoT
Internet of Terminals
MES
Manufacturing Execution System
QMS
Quality Management System
Guangdong Greenway Technology Co. LTD
Dongguan, Guangdong
Sunwoda Electronic Co., Ltd.
Shenzhen, Guangdong
Dongguan NVT Technology Co., Ltd.
Dongguan, Guangdong